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Case History - Drilling Optimization

A more efficient way to optimize drilling in Far East oil field

Location: South China Sea

Operator significantly reduces mud weight to reduce risk and ECD, increase flow rate, and improve hole cleaning



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Challenges

  • Depleted pore pressure and fracture gradient
  • Narrow margin between stability and fracture → high risk
  • High mud weight for stability → high ECD
  • High solids to control losses → poor hole cleaning
  • High annular loading → lost circulation and slow drilling


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Solution

  • Close circulation drilling with the HOLD 2500 rotating control device
  • Control bottomhole pressure with the automated DAPC™ system
  • Reduce static MW by 1.2 ppg below pore pressure
  • Eliminate LCM solids
  • Increase flow rate 27% to 650 gpm


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Results

  • Reduced ECD and annular loading
  • Eliminated lost circulation
  • Reduced non-productive time
  • Reduced drilling time and risk
  • Improved hole cleaning

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