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Case History - Narrow Margin

A better way to drill narrow margin in depleted deepwater field

Location: Gulf of Mexico

Deepwater Gulf of Mexico operator drills narrow margin in depleted brownfield and elimiates lost circulation, improves wellbore stability, and gains access to proven and conventinally undrillable reserves



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Challenges

  • Reservoir sands with depleted pore pressure and fracture gradient
  • Wellbore stability requires high static mud weight above 13.4 ppg → High ECD
  • Narrow margin between fracture gradient and wellbore stbaility → Lost circulation
  • Low fracture gradient needs low static mud weiight and ECD → Wellbore instability
  • Conventional drilling unable to drill → 2 sidetrack wells lost


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Solution

  • Get first MMS approval for automated pressure drilling in deepwater
  • Close circulation drilling with HOLD 2500
  • Reduce static mud weight below level needed for well control
  • Manage pressure during connections with Dynamic Annular Pressure Control system
  • Perform HAZID / HAZOP and train personnel


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Results

  • Controlled BHP between 13.9 ppg dynamic & 13.7 ppg static
  • Maintained a 0.3 ppg margin of safety in the high risk lost circulation zone
  • Reduced mud cost and increased drill rate - drilling had to be controlled at 200 fph
  • Drilled planned TD and ran production liner with no lost circulation or hole instability
  • Reached previously unreachable reserves

Automated Pressure Drilling enabled operator to drill producing targets through a depleted field characterized by abnormally pressured sands, depleted sands, and ballooning shales which they could not drill in two previous sidetracks using conventional methods.

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