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Case History - Expanded Access

A better way to access stranded reserves in brownfields

Location: North Sea

Operator reaches stranded oil with horizontal reentry well drilled with coiled tubing and statically balanced mud weight - eliminates differential sticking and stuck pipe and expands access to mature reservoir



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Challenges

  • Drill horizontal reentry well with coiled tubing → Cost effective drilling solution
  • Coiled tubing drill ultra-slim hole → High ECD
  • Wellbore stability requires high mud weight → High MW, high ECD
  • Well control requires low static mud weight → Unstable boreholewith low mud weight
  • High flow rate needed for hole cleaning → High ECD, high risk of differential sticking


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Solution

  • Reduce the overbalance by 1100 psi
  • Drill with statically balanced mud weight
  • Lower mud weight reduces ECD and allows high flow rate for good hole cleaning
  • Apply backpressure while drilling to maintain wellbore stability
  • Use Dynamic Annular Pressure Control system to control backpressure
  • Use DAPC to actively manage BHP around-the-clock


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Results

  • NPT only 1.2% in 37 days of operation
  • Responded fast to unplanned loss of flow
  • Stabilized BHP with less than 0.02 psi/ft change in the EMW of 0.57 psi/ft (a 3.5 % change)
  • Reduced mud cost
  • Reduced formation damage
  • Controlled differential sticking and freed stuck pipe
  • Initial production 3 times greater than expected

Automated Pressure Drilling empowered operator to drill with a cost effective coiled tubing unit by stabilizing the BHP within the limits they set to prevent differential sticking. It gave them the ability to control BHP around-the-clock, and during sudden pressure changes (see chart).

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